ATEX & Ex-Proof LED Lighting: Zones 1, 2, 21, 22 Explained

In hazardous areas, the use of certified ex-proof luminaires is a legal requirement – a standard LED luminaire is simply not an option. This guide explains which ATEX zone applies to your facility, which equipment category and ignition protection type are required, and how to select the correct luminaire.

What is ATEX and what is the legal basis?

ATEX stands for Atmosphères Explosibles and refers to two EU directives: the Equipment Directive 2014/34/EU (requirements for equipment) and the Workplace Directive 1999/92/EC (minimum requirements for worker protection). In Germany, the Workplace Directive is implemented through the Industrial Safety Regulation (BetrSichV) and the Hazardous Substances Regulation (GefStoffV).

Every luminaire used in a hazardous zone must be certified in accordance with 2014/34/EU and marked accordingly. A CE mark alone is not sufficient. Anyone using non-certified luminaires not only risks fines but also bears full liability in the event of an incident.

Alongside ATEX certification, the international equivalent IECEx (IEC 60079 series of standards) exists. IECEx-certified products are recognised outside the EU; within the EU, ATEX is the applicable requirement. Many manufacturers hold both certifications simultaneously.

ATEX Zone Classification: Gas and Dust at a Glance

Zone classification describes how frequently and for how long an explosive atmosphere occurs at a given location. It is the basis for every luminaire selection. The operator is obliged to define and document the zones in an explosion protection document in accordance with BetrSichV § 6.

Zone	Medium	Frequency of explosive atmosphere	Typical examples	Minimum equipment category
Zone 0	Gas / Vapour	Continuously or for long periods	Interior of tanks, pipelines	Category 1G (EPL Ga)
Zone 1	Gas / Vapour	Occasionally	Spray booths, pump rooms, chemical stores	Category 2G (EPL Gb)
Zone 2	Gas / Vapour	Rarely, for short periods	Areas surrounding Zone 1, petrol station forecourts	Category 3G (EPL Gc)
Zone 20	Dust	Continuously or for long periods	Interior of silos, mills	Category 1D (EPL Da)
Zone 21	Dust	Occasionally	Powder coating plants, grain mills, wood dust stores	Category 2D (EPL Db)
Zone 22	Dust	Rarely, for short periods	Areas surrounding Zone 21, packaging plants	Category 3D (EPL Dc)

Important: A category 2G luminaire may also be used in Zone 2 (a higher category is always permissible). Conversely, a category 3G luminaire is not permitted in Zone 1.

Who Determines the Zone Classification?

Zone classification is exclusively the responsibility of the operator of the facility – not the luminaire supplier and not the electrician. The technical basis is provided by EN/IEC 60079-10-1 (gases and vapours), EN/IEC 60079-10-2 (dusts) and TRBS 2152.

In practice, zone classification is frequently carried out by a safety engineer, an approved inspector or the operational safety officer. The result must be recorded in writing in the explosion protection document and updated whenever changes are made to the facility.

As a buyer or facility manager, you should know the zone classification of your facility before requesting a luminaire. If no explosion protection document yet exists, an approved inspector must be consulted first.

Ignition Protection Types: How Does an Ex-Proof Luminaire Prevent Ignition?

The ignition protection type describes the technical principle by which a luminaire prevents it from igniting an explosive atmosphere. It forms part of the ATEX marking and is governed normatively by the IEC 60079 series.

Ignition protection type	Code	Standard	Principle	Typical application
Flameproof enclosure	Ex d	EN IEC 60079-1	Ignition is contained within the enclosure	Zone 1, heavy industrial environments
Increased safety	Ex e / Ex eb	EN IEC 60079-7	Ignition sources are eliminated by design	Zone 1 and 2, LED luminaires
Intrinsic safety	Ex i / Ex ia	EN IEC 60079-11	Energy is limited so ignition cannot occur	Sensors, controls
Type of protection "n" / Non-sparking equipment	Ex nA / Ex ec	EN IEC 60079-15	No sparks during normal operation	Zone 2 / Zone 22 only
Pressurised enclosure	Ex p	EN IEC 60079-2	Protective gas prevents the atmosphere from entering	Control cabinets, special installations

For LED luminaires in Zone 1 and Zone 2, Ex eb (increased safety, equipment) is today a widely used ignition protection type. It permits compact, lightweight enclosures and combines well with modern LED drivers.

Reading and Understanding the ATEX Marking

Every certified ex-proof luminaire carries a standardised marking. A practical example:

II 2G Ex eb IIC T5 Gb

• II – Equipment group II (surface installations, not mining)
• 2G – Equipment category 2, gas (suitable for Zone 1 and Zone 2)
• Ex eb – Ignition protection type: increased safety, equipment
• IIC – Explosion group C (e.g. hydrogen; highest requirement; IIA = e.g. propane, IIB = e.g. ethylene)
• T5 – Temperature class: maximum surface temperature 100 °C
• Gb – Equipment Protection Level: suitable for Zone 1 (Gb = gas, high level of protection)

For dust zones, a typical example reads: II 2D Ex tb IIIC T80°C Db IP66. Here "D" stands for dust, "tb" for the ignition protection type enclosure protection, and "IIIC" for conductive dusts (highest requirement in the dust group).

Application Cases by Industry: Which Luminaire for Which Zone?

Spray Booth (Zone 1)

In spray booths, solvent vapours regularly create explosive atmospheres. The zone classification for the interior of the booth is frequently Zone 1; the precise classification must be determined by the operator on the basis of the substances used and the ventilation conditions. At minimum, equipment category 2G with ignition protection type Ex eb or Ex d is required.

In accordance with ASR A3.4, the recommended illuminance value for the working area is at least 750 lux; specialists recommend higher values for the detection of coating defects. Plastic trough luminaires are unsuitable for spray booths, as paint residues cannot be removed without leaving traces. Suitable luminaires have smooth, solvent-resistant enclosures made from aluminium or stainless steel and an IP66 rating.

For spray finishing operations, a silicone-free design is frequently required, as silicone residues can cause coating defects (cratering, fisheyes). Request an explicit silicone-free declaration from the manufacturer.

Chemical Stores and Pump Rooms (Zone 1 / Zone 2)

In chemical stores, zone classification depends on the substances stored and the ventilation conditions. Zone 2 frequently applies to the general storage area, while Zone 1 applies in the vicinity of filling stations or pumps. Suitable luminaires are robust LED high bays with Ex eb certification, IP66 and IK10.

For illuminance, EN 12464-1 specifies a maintained illuminance (Em) of at least 200 lux on racking surfaces and 300 lux in packing and despatch areas. Our ATEX explosion-proof LED luminaires are available for both zones.

Powder Coating Plant (Zone 21)

Powder coating plants generate combustible dust clouds. The spray booth area typically constitutes Zone 21; the surrounding area may be Zone 22. Equipment category 2D with ignition protection type Ex tb and IP6X (dustproof) is required. The temperature class must be below the minimum ignition temperature of the powder in use.

Refinery and Petrol Station Forecourt (Zone 2)

In the outdoor areas of refineries and around petrol station dispensers, Zone 2 frequently applies. Category 3G luminaires with a suitable ignition protection type (e.g. Ex ec) are permissible here. For outdoor areas, UV resistance and corrosion protection (e.g. stainless steel enclosures or coated aluminium) are additionally important. Our EX floodlights are designed for such outdoor applications.

ATEX Luminaires for Zones 1, 2, 21 and 22 at Clightstore

Our ATEX-certified LED high bays are approved for all four zones (1, 2, 21, 22), with IP66 protection and a 5-year warranty – available directly from stock or to order within 14 working days.

Compliance Checklist for Operators and Buyers

Before ordering an ex-proof luminaire, the following points should be clarified. This list does not replace legal advice, but provides structured guidance for the procurement process.

• Explosion protection document in place? Mandatory under BetrSichV § 6 – without this document, no legally sound zone classification is possible.
• Zone correctly determined? Gas (Zone 0/1/2) or dust (Zone 20/21/22) – basis: EN/IEC 60079-10-1 or -10-2, TRBS 2152.
• Equipment category appropriate? Zone 1/21 → min. Cat. 2G/2D; Zone 2/22 → min. Cat. 3G/3D.
• Explosion group verified? IIC (e.g. hydrogen) is the most stringent requirement and also covers IIA and IIB.
• Temperature class sufficient? The maximum surface temperature of the luminaire must be below the minimum ignition temperature of the gas or dust.
• IP rating sufficient? At least IP65 for indoor areas, IP66 for areas subject to water jets and outdoor installations; IP6X for dust zones. Further information in our guide IP Protection Ratings Explained.
• Silicone-free for spray finishing operations? Obtain written confirmation from the manufacturer.
• Installation by a qualified electrician? Connection and installation at 230 V/400 V must be carried out exclusively by qualified electricians in accordance with DIN VDE 0100 and DGUV Regulation 3 – the 5 safety rules must be observed.
• Periodic inspection planned? Ex-proof equipment must be inspected regularly under BetrSichV (initial inspection before commissioning, periodic inspection in accordance with manufacturer specifications and applicable standards).
• Light planning completed? For spray booths (min. 750 lux per ASR A3.4) and warehouses (maintained illuminance values per EN 12464-1), we recommend a DIALux calculation.

ATEX vs IECEx: What is the Difference?

ATEX (2014/34/EU) is the binding EU directive for the European market. Every product used in hazardous areas within the EU must be ATEX-compliant.

IECEx is an international certification system based on the IEC 60079 series of standards, recognised outside the EU (e.g. Australia, South Africa, the Middle East). Many manufacturers hold both certifications in parallel, as the technical requirements are largely identical.

For facilities in Germany and the EU, ATEX is the applicable requirement. IECEx is a quality indicator, but not a substitute for the ATEX marking.

Illuminance in Ex Zones: Reference Values per Standard

Illuminance requirements apply independently of ex-proof protection and must be met in addition. The applicable standards are ASR A3.4 (workplace rule) and EN 12464-1 (lighting of indoor workplaces). The values stated in EN 12464-1 are maintained illuminance values (Em).

For a detailed overview of all reference values, we recommend our guide How Much Lux Do You Need?. For ex zones, the key values are as follows:

• Spray booth (working area): at least 750 lux per ASR A3.4
• Warehouse (traffic routes): Em = 100 lux per EN 12464-1
• Warehouse (racking surfaces): Em = 200 lux per EN 12464-1
• Packing and despatch area: Em = 300 lux per EN 12464-1
• Chemical laboratory / inspection area: Em = 500 lux per EN 12464-1

Professional DIALux light planning ensures that reference values are met throughout – even with unfavourable room geometries or high mounting heights. We provide this light planning free of charge for your project.

Tri-Proof Lights for Adjacent Areas Without Ex-Proof Requirements

Not every area in an industrial facility is an ex zone. In warehouses, workshops and production areas without an explosive atmosphere, high-quality LED tri-proof lights with IP65 or higher are the more cost-effective choice. For linear applications in warehouses, our LED tri-proof lights 150 cm or LED tri-proof lights 120 cm are recommended.

For areas directly adjacent to ex zones – without their own explosion hazard – our IP65 tri-proof lights with Tridonic driver and 5-year warranty offer excellent value for money.

Frequently Asked Questions about ATEX & Ex-Proof LED Lighting

May I use a standard LED luminaire in Zone 2?

No. In Zone 2, only ATEX-certified luminaires of equipment category 3G (or higher) are permitted. Standard LED luminaires without ex-proof certification are not permitted in any ex zone – regardless of IP rating or construction. The use of non-certified equipment is a regulatory offence and, in the event of an incident, may result in the operator bearing full liability.

Which ATEX zone applies in my spray booth?

The interior of a spray booth is frequently classified as Zone 1, as solvent vapours can occasionally be present in ignitable concentrations. However, the precise zone classification must be determined by the operator on the basis of the substances used, the ventilation conditions and the standard EN/IEC 60079-10-1, and documented in the explosion protection document. In cases of doubt, an approved inspector should be consulted.

What is the difference between Zone 1 and Zone 2?

Zone 1 refers to areas in which an explosive gas or vapour atmosphere can occasionally be present. Zone 2 refers to areas in which this occurs only rarely and for short periods. Zone 1 requires equipment category 2G; Zone 2 requires at least category 3G. A category 2G luminaire is also permissible in Zone 2.

What does the ATEX marking "II 2G Ex eb IIC T5 Gb" mean?

"II" denotes equipment group II (surface installations). "2G" means equipment category 2, gas – suitable for Zone 1 and Zone 2. "Ex eb" is the ignition protection type increased safety (equipment). "IIC" is explosion group C (highest requirement, e.g. hydrogen). "T5" is the temperature class with a maximum surface temperature of 100 °C. "Gb" is the Equipment Protection Level for Zone 1.

What IP rating does an ex-proof luminaire require?

For ex-proof luminaires in indoor areas, at least IP65 is standard. In areas subject to water jets, cleaning installations or outdoor mounting, IP66 or IP67 is recommended. For dust zones (Zone 21/22), IP6X (complete dust protection) is required. Further information on IP ratings can be found in our guide IP Protection Ratings Explained.

What is the difference between ATEX and IECEx?

ATEX (2014/34/EU) is the binding EU directive for the European market. IECEx is an international certification system based on the IEC 60079 series of standards, recognised outside the EU. Both systems are based on similar technical requirements. For use in Germany and the EU, ATEX is mandatory; IECEx is an additional quality indicator, but not a substitute.

Who may connect and install ex-proof luminaires?

Connection and installation of ex-proof luminaires at 230 V or 400 V may only be carried out by qualified electricians. DIN VDE 0100, DGUV Regulation 3 and the 5 safety rules apply (isolate, secure against re-energisation, verify absence of voltage, earth and short-circuit, cover or barrier adjacent live parts). This work must not be carried out by unqualified persons.

Are silicone-free luminaires mandatory in spray finishing operations?

There is no statutory requirement for silicone-free equipment; however, many spray finishing operations and automotive manufacturers (OEM specifications) require silicone-free equipment. Silicone residues can cause coating defects such as cratering or fisheyes. For spray booths, we recommend requesting a written silicone-free declaration from the manufacturer.